基于SolidWorks软件下进行螺杆压缩机转子受力计算

利用螺杆压缩机的型线端面数据点及型线的接触线数据点,通过给定螺杆压缩机转子参数,在Solid Works里绘制出对应的三维模拟。利用Solid Works里面自带的Simulation模块,对螺杆压缩机进行有限元分析,计算出转子静态下的气体轴向力和径向力,对螺杆压缩机的设计及轴承选型提供很好的理论依据。本文以一种双螺杆制冷压缩机转子为例,利用本方法计算出螺杆压缩机阴阳转子吸排气端的气体径向及排气端气体轴向力。     

The Impact of Linseed Oil Lipids on the Physical Properties of Corn Crisps and the Possibility of Obtaining Crisps Enriched with n‐3 Fatty Acids

Linseed oil, also known as flaxseed oil, is obtained from the dried, ripened seeds of the flax plant (Linum usitatissimum). The oil is obtained by pressing, sometimes followed by solvent extraction supported by a refining process. Linseed oil is an edible oil that is in demand as a nutritional supplement, as a source of α‐linolenic acid an n‐3 fatty acid. The aim of this work was to investigate: (1) the influence of the corn crisp extrusion process on the degradation of fatty acids in linseed oil (LO) and some preparations obtained from the linseed oil such as ethyl ester (EE) and free fatty acids (FFA) added to the corn in order to increase the nutritional value of the crisps, (2) influence of the oil and two fatty preparations obtained from it on the quality of corn crisps, (3) interaction of the lipid fraction with starch. The extrusion process did not degrade the fatty acids significantly. Expansion ratio obtained in the corn crisp extrusion process decreased from 620 % down to 153 %, the size of pores/thickness of the starch–protein walls forming the structure of the extruded product decreased from 10 μm down to 4 μm, the hardness of the crisps increased from 20 to 75 N, and number of lipid–starch complexes increased with rising polarity of the lipid fraction. FFA were complexed mostly by starch (about 90 %), to a lesser degree by EE (about 60 %) and to the least extent by triacylglycerols (about 10 %). The studies performed under industrial conditions using the single screw extruder for the production of corn crisps with the application of standard parameters of the extrusion process indicated that the addition of a mass of 5 % of the various lipids (triacylglycerols of linseed oil, ethyl esters and fatty acids obtained from linseed oil) to corn grits prior to the extrusion process significantly affect the quality of corn crisps.     

Progression of wet granulation in a twin screw extruder comparing two binder delivery methods

The two available wetting methods for twin screw granulation, namely foam delivery and liquid injection, were studied in detail by examining granule development along the screws as powder formulation and screw design were varied. Granulation profiles were determined by particle size analysis of samples along the screws collected using the “screw pullout” technique. Analysis of the particle size and porosity of produced granules revealed only minor differences between the two methods of wetting despite the larger dropsize of liquid injection compared to foam delivery. Excipients like microcrystalline cellulose or hydroxypropyl methyl cellulose with poor spreading properties, quantified by their specific penetration time and nucleation ratio, made the differences more apparent. The general similarities in granulation independent of wetting method implied that binder dispersion in an extruder was dominated by mechanical dispersion. Screw design (i.e., location of kneading block) had the dominant effect on the granulation process in this study. © 2014 American Institute of Chemical Engineers AIChE J, 61: 780–791, 2015     

瞬态熔融理论在单螺杆挤出机中研究进展

总结了瞬态熔融理论的发展历程,并对比了其与螺杆挤出行业中的强制熔体移走的熔融理论。总结了瞬态熔融理论应用于单螺杆挤出机的相关熔融理论的研究,指出将瞬态熔融理论与沟槽机筒和分离型螺杆结合,理论上可提高单螺杆挤出机熔融能力的提升,从而匹配沟槽机筒单螺杆挤出机的高固体输送效率,提升单螺杆挤出机的产量和制品质量。     

基于PLC控制技术和气压传动控制技术的汽车前悬架与转向轮螺纹装配设备研发

在装配汽车前悬架与转向轮时需要拧紧螺纹,一旦操作不当就会出现前倾角过大的缺陷,加快车轮胎的磨损,降低小轴承及轮毂紧固螺母的使用寿命。对此,本文设计了一种基于PLC控制技术和气压传动控制技术的装配设备,能有效避免上述问题。     

眼底自适应成像系统中的二自由度头托设计

眼科临床上所使用的简易头托限定医生与受试者的距离不能超过一臂之长,因此无法用于较为庞大的眼底自适应成像系统。为了达到眼底自适应成像系统与受试者瞳孔快速对准、稳定定位的要求,设计了一种可长距离控制的二自由度的头托。采用具有自锁能力的梯形丝杠驱动头托垂直运动,采用传动效率高的滚珠丝杠驱动头托水平运动,以步进电机提供动力。基于PIC16F877单片机,完成了头托移动控制的软硬件设计,并在MPLAB与Proteus环境下进行了联合仿真实验。仿真结果表明,所设计的头托可在竖直方向和水平方向以20μm的精准度定位,能够实现长距离、快速准确的瞳孔对准和左右瞳孔切换过程,是眼底自适应成像系统的良好辅助工具。     

Large‐Scale Growth of Two‐Dimensional SnS2 Crystals Driven by Screw Dislocations and Application to Photodetectors

2D SnS₂ crystals are attracting increasing attention owning to the huge potential for electronic and optoelectronic applications. However, batch production of 2D SnS₂ crystals via a simple vapor process remains challenging by far. Moreover, the growth mechanism for vapor growth of 2D SnS₂ is not well documented as well. Herein, a simple approach is presented for preparation of large‐scale 2D SnS₂ crystals on mica sheets and it is demonstrated that these 2D crystals follow a screw‐dislocation‐driven (SDD) spiral growth process. The synthesized 2D crystals show hexagonal and truncated triangular shapes with the lateral size ranging from a few micrometers to dozens of micrometers. Observations of key features for screw dislocations, such as helical fringes, dislocation hillocks, and herringbone contours, solidly confirm the SDD spiral growth behavior of the SnS₂. Possible mechanism is proposed in this work to show the generation and propagation of screw dislocations. Furthermore, in order to explore the optoelectronic property of the SnS₂, photodetectors based on 2D SnS₂ crystals are fabricated. The resulting device shows excellent operating characteristics, including good photo‐stability and reproducibility as well as a fast photoresponse time (≈42 ms), which enable the SnS₂ a promising candidate for photodetectors.     

空心/实心滚珠丝杠机床伺服进给系统热特性分析

机床正向着高速高精度的方向发展,解决机床伺服进给系统在高速运行下产生的大量摩擦热及热变形,成为推进机床发展的突破口。提出采用通入冷却介质的空心滚珠丝杠来抑制温升从而控制热变形。先对轴承副和螺母副摩擦生热、热边界条件及滚珠丝杠变形进行理论计算,运用ANSYS分别对不同载荷不同转速下实心/空心滚珠丝杠的传热进行分析,再对空心/实心滚珠丝杠机床伺服进给系统变形进行分析,通过完整的仿真得出:通入冷却介质的空心滚珠丝杠伺服进给系统可以有效地抑制温升和热变形,为机床伺服进给系统的设计和研究提供理论依据。     

高承载滚珠丝杠接触变形与磨损的研究

基于Hertz接触理论和Archard黏着磨损模型,分别分析和计算了高承载滚珠丝杠副的接触变形和磨损量;在此基础上,为了进一步研究高承载滚珠丝杠副的变形情况,提出了一种综合考虑高承载滚珠丝杠副弹性接触变形、弹塑性接触变形和Archard黏着磨损这几种影响因素的分析和计算方法;结果表明:利用这种方法可以更加全面地分析与计算出滚珠丝杠副在受载时及卸载后的总变形量。研究结果为深入开展高承载滚珠丝杠副的接触变形和磨损理论的相关研究提供了理论依据。     

基于刚塑性模型的钨基合金喂料螺杆挤压成形有限元仿真及工艺优化

钨基合金喂料的螺杆挤压具有可生产直径较大,挤压比较大,且生产效率高等优点。利用Deform-3D软件,通过采用刚塑性模型对钨基合金喂料在挤压温度为60℃、70℃、80℃和挤压速度为3 mm/s、5 mm/s、7 mm/s的挤压条件下进行有限元模拟,分析了每种条件下速度场、温度场、损伤及应力场变化,并将最优结果与螺杆挤压实验相验证。结果表明:在挤压温度为70℃,挤压速度为5 mm/s下,得到直径为30 mm的棒坯表面光亮无缺陷;模拟结果与实验结果吻合。